Why its important to implement
Always follow manufacturer repair procedures for EV/HEV disconnect and discharge. Remove disconnect keys to prevent accidental reconnection. Allow time for charge dissipation after disconnection. Always disconnect electrical systems before welding or dent pulling.
Specialized Work Requirements
Electrical systems must be disconnected when welding or dent pulling systems are used.
Discharge Waiting Period
Even after disconnection, allow time for the charge to leave the electrical system before beginning work on the vehicle.
Safety Procedures
Always follow manufacturer repair methods for disconnect and discharge processes. Remove the disconnect key to prevent accidental reconnection that could electrocute technicians.
Business Impact
Improper handling causing vehicle damage becomes the shop's financial responsibility. Customers and work providers lose confidence when shops damage vehicles, even if repairs are covered by the shop. This negatively impacts reputation and future business opportunities.
Profit Impact
If the vehicle is damaged because of the body shop handling of the vehicle the wrong way, the shop will be responsible for repairing the vehicle at its own cost.
Customer Satisfaction Impact
If the body shop damages any part of the vehicle even if they pay to repair it, the customers or work providers confidence will be affected negatively.
action steps
Provide comprehensive EV/HEV safety training for all staff. Install electrical handling process charts in disassembly bays. Ensure repair methods are available for all EV/HEV vehicles with job sheets. Use windscreen signage as safety reminders. Enforce strict compliance with established policies.
Policy Enforcement
Strong internal warnings if policy not followed once established.
Visual Reminders
There should always be a sign on the windscreen reminding staff of the EV safety.
Documentation Access
Repair methods must be available for all EV and HEV vehicles and supplied with the Job sheet.
Process Implementation
An electrical handling process chart should be in place in all disassembly bays.
Staff Training
Production Manager, VDA's and body and paint technicians should receive basic EV handling and safety training.
Related tasks
Milestone:
16: Implement Electric & Hybrid Vehicle Safety Protocols