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MILESTONE 12

Vehicle Stripping & Identification

A structured stripping and identification process improves damage assessment, parts tracking, and repair accuracy. By standardizing procedures, organizing workspaces, and ensuring compliance, body shops can enhance efficiency and reduce repair delays.

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Impact of Vehicle Stripping & Identification

A well-defined stripping process ensures accurate repairs, better parts management, and improved workflow. Standardized procedures reduce rework, increase efficiency, and ensure safety compliance.

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Accurate Repairs

A thorough stripping process ensures all damage is properly identified and documented, leading to precise repairs that improve vehicle safety and structural integrity.

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Faster Workflow

Organized disassembly and reassembly reduce repair time, eliminate unnecessary delays, and increase overall shop productivity.

Quality Control

A standardized stripping process allows for proper inspection and documentation at each stage, ensuring consistent, high-quality repairs.​

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Better Parts Management

Effective tracking and storage of removed parts prevent misplacement, ensuring all required components are available when needed.

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Regulatory Compliance

Proper handling of hazardous materials, correct disposal methods, and adherence to safety protocols help maintain compliance with industry and environmental standards.

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Pillars – Key Components of Optimization

Optimizing administration processes requires efficient workflows, structured customer management, and strong quality control. Focusing on these areas ensures smooth operations, high-quality service, and improved employee development.

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Establish structured procedures for vehicle stripping, including detailed documentation of damage and accurate parts tracking, ensuring smooth reassembly and preventing errors during repairs.

Process Management
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Implement strict protocols for handling hazardous materials, waste disposal, and protective measures, ensuring a safe work environment and full adherence to industry regulations.

Safety & Compliance
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Maintain essential tools such as calibration devices, battery testers, and vehicle lifts to ensure accurate disassembly and reassembly, reducing mechanical issues and rework.

Equipment Readiness
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Organize workspaces by equipping each bay with the necessary tools, proper storage solutions, and designated areas for removed parts, improving workflow efficiency and reducing clutter.

Work Bay Setup
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Client’s milestones & action steps to focus on  

The process begins with a clear summary of well-established good practices, followed by an evaluation of areas needing improvement. We analyze current challenges, explaining their negative effects on business performance. From there, we develop a structured solution with clear action steps.

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STEP 01

Assess Current Processes

Identify and document the GOOD processes that are effectively in place, followed by an evaluation of the BAD / NOT IMPLEMENTED processes that require improvement.

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STEP 02

Analyze Challenges & Impact

Examine the problems within the current setup, explain why they are important, and highlight the negative effects on business performance in areas such as efficiency, costs, and customer satisfaction.

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STEP 03

Implement Solutions & Action Steps

Develop a structured plan that includes:

  • Explanation of the solution and its positive impact on business operations.

  • Breakdown of action steps, with responsibilities assigned to specific owners.

  • Set due dates for accountability and timely execution.

Tracking Progress & Driving Continuous Improvement

After the completion of each milestone and associated tasks it's important to review  progress, address identified challenges, and reinforce the importance of the process improvements.

 

Continuous assessment of completed and uncompleted action steps, identifying any roadblocks or issues that may be hindering progress should be conducted. If necessary, the reasons behind these challenges should be revisited to ensure clarity and alignment to drive continuous improvement.

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Accountability Check

A review of assigned responsibilities and due dates ensures tasks remain on track.

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Problem Analysis

Any persistent issues in current processes are re-examined, highlighting their negative effects on business performance.

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Solution Reinforcement

The proposed solution and its benefits across key business areas are reiterated.

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Action Plan Updates

Steps are refined as needed, with clear assignments, owners, and deadlines to maintain momentum.

Related Tasks to Milestone 12

View related tasks linked to this milestone to track progress, identify dependencies, and ensure smooth execution of your development plan.

Use repair methods when stripping vehicles including EV/HEV electrical systems

Ensure seat belt tensioners have been checked

As parts are removed from vehicles - check for damage and document on job cards

Mechanical Repair Bay Questions?

Remove and Refit Bay Questions?

Open A/C and radiator system pipes sealed to prevent dirt and debris entering

Lubricants and A/C gas captured, handled and stored per environmental policy

Small parts (nuts, bolts, clips) placed in bags/cardboard in removal order

Removed parts need to be stored outside vehicle, not on seats or in luggage compartment

Ensure larger parts (tailgate, hood) stored in designated labeled area if too large for trolley

Old panels need to be stripped completely of clips/items and discarded

Parts trolleys moved to repair bay with vehicles

Ensure panel technicians review the job card before beginning work on the vehicle.

Ensure the bays are cleaned of any rubbish at the completion of each repair and removed to relevant bins

Make sure bolts, screws and clips grouped to reduce fit up time

Ensure all sound pads replaced on new and repaired panels

Air conditioning fittings need to be fitted with new O-Rings for reassembly

Ensure cavity wax and stone guard applied where required

Make sure all relevant liquids been checked (radiator, brake, windscreen washer)

RETURN TO PROJECT
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