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Primer can be applied by lower skilled technicians

Make the steps to improve your overall performance.

Why its important to implement

Enables efficient use of skilled labor for complex tasks, provides training opportunities for skill development, offers cost efficiency through appropriate wage alignment, balances workload distribution, and creates employee progression pathways.

Cost Efficiency

Lower-skilled technicians often command lower wages, which can be cost-effective for less complex tasks such as applying primer.

Efficient Use of Skilled Labour

It allows more skilled technicians to focus on complex tasks that require their level of expertise.

Employee Progression

Providing a pathway for less skilled workers to learn and advance within the company can boost morale and retention.

Training and Skill Development

Primer application can be a training ground for less experienced technicians to develop their skills.

Workload Distribution

It helps balance the workload, ensuring that all employees are utilized effectively.

Business Impact

Manages costs effectively through skill-task alignment. Potentially increases throughput through efficient workflows. Could optimize cycle times with appropriate task allocation. Reduces idle time for skilled technicians. Maintains/improves satisfaction with quality control.

Paint Department

Potentially more supervision needed to ensure quality control.

Quality Control Department

May require additional checks and balances to catch any mistakes early.

HR and Training Department

Need to create and manage training programs for skill development.

Customer Service Department

May need to address customer questions about the qualifications of technicians.

Profit

Costs can be managed effectively by aligning skill levels with task complexity.

Throughput

Workflows can be more efficient, potentially increasing the number of vehicles processed.

Key to Key (Overall Cycle Time)

Could be optimized if lower-skilled tasks are allocated appropriately.

Idle Time

Reduced for skilled technicians, who can focus on more advanced tasks.

Customer Satisfaction

Maintained or improved if quality control ensures a high standard of work.

action steps

Establish regular quality checks for lower-skilled work. Create comprehensive training programs with clear progression paths. Train customer service reps on quality practices. Optimize task allocation by skill level. Clearly communicate quality commitment.

Quality Communication

Clearly communicate the shop's commitment to quality assurance to both staff and customers.

Task Allocation Optimization

Align technician skill levels with task complexity to maximize efficiency and cost-effectiveness.

Customer Service Education

Train customer service representatives to confidently explain the company's quality control and employee training practices. Educate customer service reps to reassure customers about quality assurance processes.

Career Development

Define clear career pathways for technicians to advance within the company.

Training Program Development

Create comprehensive training programs that allow less experienced technicians to improve their skills. Develop a robust training program that includes quality benchmarks for new technicians. Implement a structured training system with clear progression paths for technicians.

Quality Oversight

Establish regular quality checks for work performed by lower-skilled technicians. Provide oversight and periodic quality checks to ensure standards are maintained.

Related tasks

Milestone:

20: Preparation Bay Process and Product Use

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Ensure separate bays for different work types

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Ensure a wax and grease remover is used prior to applying body filler

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Ensure the technicians are following the sanding process chart located in each bay for sanding repair areas

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All areas where body filler is used are checked for pinholes and filled before going to paint shop

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All new and repaired parts needing paint work need to be delivered to the paint shop with the vehicle

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Ensure repairs signed off before moving to next stage

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Ensure seat, floor, steering wheel and gear knob protectors being used on every vehicle

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Ensure painters check the job card to confirm what parts require paint work

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Ensure masking for Primer Filler are done efficiently to reduce overspray

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Ensure primer filler areas are kept to minimum size

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Ensure vehicles individually are primed in continual process (no batch)

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Make sure the technician is following primer application process chart

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Ensure Primer Filler areas are degreased immediately prior to application

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Painters should use Transfer efficient or HVLP spray guns

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Ensure correct flash off times are used per TDS sheet

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Primer can be applied by lower skilled technicians

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UV primer used in most repair applications

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Ensure a Wet-on-Wet System is used on new panels

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Utilise the correct flash off times according to product TDS sheets

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Ensure Infra-red curing equipment is available and being used on most jobs

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Ensure the infra-red unit is programmed as per manufacturer direction

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Make sure UV Drying equipment available

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Ensure the UV Equipment suitable for large and small repair areas

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Make sure only dry sanding being done using dry sanding equipment

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Use a guide coat in-between sanding grits

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All rub through areas are recoated with correct products

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