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Make sure UV Drying equipment available

Make the steps to improve your overall performance.

Why its important to implement

Significantly accelerates curing process for paints and fillers, uses less energy than traditional methods, provides superior finish with increased durability, enhances productivity, reduces dust contamination, and offers material flexibility.

Flexibility in Application

UV drying equipment can be used for a variety of materials, making it a versatile tool in the repair process.

Reduced Dust Contamination

The quick curing process reduces the time during which dust and other contaminants can settle on wet surfaces.

Increased Productivity

With faster curing times, more vehicles can be processed in the same amount of time, enhancing productivity.

Rapid Curing Times

UV drying technology significantly accelerates the curing process for paints and fillers, allowing for quicker completion of repair jobs.

High-Quality Finish

UV curing can provide a superior finish with increased durability and resistance to environmental factors.

Energy Efficiency

Compared to traditional drying methods, UV drying uses less energy, contributing to a lower carbon footprint and reduced utility costs.

Business Impact

Improves profit through efficiency and reduced costs. Increases throughput from faster processing. Significantly reduces key-to-key repair times. Reduces idle time for technicians and workspaces. Enhances customer satisfaction through quick, quality service.

Paint Department

The paint department can complete tasks more efficiently, reducing bottlenecks and increasing departmental throughput.

Prep Department

Prep work that involves materials needing curing can be completed faster, aligning more closely with the accelerated pace of the paint department.

Quality Control

The potential for higher-quality finishes requires updated quality control measures to ensure consistency.

Customer Service

Faster job completion rates can lead to higher customer satisfaction and a competitive edge in service delivery.

Profit

Improved efficiency and reduced operational costs contribute to better profit margins.

Throughput

The ability to process jobs more quickly increases overall throughput.

Key to Key (Overall Cycle Time)

Shorter drying times can significantly reduce the key-to-key time for repairs.

Idle Time

Efficient use of UV drying reduces idle time for both technicians and workspaces.

Customer Satisfaction

Quicker service, combined with a high-quality finish, enhances customer satisfaction and loyalty.

action steps

Reassess workflows for UV drying benefits. Provide UV equipment training and safety. Revise quality control for UV-cured finishes. Develop customer communication strategy. Implement regular UV equipment maintenance schedules.

Equipment Investment and Maintenance

Implement a regular maintenance schedule for UV drying equipment to ensure it operates at peak efficiency.

Customer Communication and Service Enhancement

Develop a strategy for informing customers about the benefits of UV drying and how it impacts service times and finish quality.

Technical Training and TDS Compliance

Provide training for technicians on the effective use of UV drying equipment and safety precautions.

Quality Control System Enhancement

Revise quality control protocols to incorporate checks specific to UV-cured finishes.

Workflow and Job Scheduling Optimization

Reassess and adjust workflows to maximize the benefits of UV drying technology.

Related tasks

Milestone:

20: Preparation Bay Process and Product Use

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Ensure separate bays for different work types

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Ensure a wax and grease remover is used prior to applying body filler

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Ensure the technicians are following the sanding process chart located in each bay for sanding repair areas

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All areas where body filler is used are checked for pinholes and filled before going to paint shop

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All new and repaired parts needing paint work need to be delivered to the paint shop with the vehicle

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Ensure repairs signed off before moving to next stage

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Ensure seat, floor, steering wheel and gear knob protectors being used on every vehicle

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Ensure painters check the job card to confirm what parts require paint work

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Ensure masking for Primer Filler are done efficiently to reduce overspray

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Ensure primer filler areas are kept to minimum size

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Ensure vehicles individually are primed in continual process (no batch)

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Make sure the technician is following primer application process chart

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Ensure Primer Filler areas are degreased immediately prior to application

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Painters should use Transfer efficient or HVLP spray guns

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Ensure correct flash off times are used per TDS sheet

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Primer can be applied by lower skilled technicians

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UV primer used in most repair applications

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Ensure a Wet-on-Wet System is used on new panels

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Utilise the correct flash off times according to product TDS sheets

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Ensure Infra-red curing equipment is available and being used on most jobs

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Ensure the infra-red unit is programmed as per manufacturer direction

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Make sure UV Drying equipment available

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Ensure the UV Equipment suitable for large and small repair areas

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Make sure only dry sanding being done using dry sanding equipment

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Use a guide coat in-between sanding grits

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All rub through areas are recoated with correct products

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