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Ensure the UV Equipment suitable for large and small repair areas

Make the steps to improve your overall performance.

Why its important to implement

Increases shop capability for wide job range, reduces need for multiple equipment setups, provides cost-effective investment over separate units, minimizes space requirements, ensures consistent quality across repair sizes, and reduces turnaround times.

Reduced Turnaround Time

The ability to quickly process repairs of any size directly impacts the overall turnaround time for vehicles.

Efficiency

Equipment that is adaptable to different repair sizes can reduce the need for multiple setups or equipment changes, streamlining the repair process.

Cost-Effectiveness

Investing in versatile UV equipment can be more cost-effective than purchasing separate units for different sized repairs.

Versatility

Being able to handle both large and small repairs with the same equipment increases the shop's capability to take on a wide range of jobs.

Quality Consistency

Using the same UV curing process across different repair sizes ensures a consistent quality of finish.

Space Savings

Suitable equipment for all sizes minimizes the physical space required for multiple machines, optimizing workshop layout.

Business Impact

Improves profit through reduced operational costs. Increases throughput from larger repair volume capacity. Reduces cycle times across all repair sizes. Minimizes idle time from equipment changes. Enhances customer satisfaction through fast, quality repairs.

Paint Department

Increased flexibility in handling a variety of paint jobs without delays.

Prep Department

Prep workflows can be more efficiently aligned with the paint department, knowing that UV curing won't be a bottleneck.

Quality Control

Maintaining high standards of finish quality regardless of repair size becomes more manageable.

Customer Service

The ability to promise and deliver quick turnaround times enhances customer satisfaction.

Profit

Efficient use of UV equipment contributes to reduced operational costs and higher profit margins.

Throughput

The shop's ability to handle a larger volume of repairs of varying sizes increases overall throughput.

Key to Key (Overall Cycle Time)

Shorter curing times for all repair sizes contribute to reduced overall cycle times.

Idle Time

Minimized equipment setup and changeover times reduce idle time for technicians.

Customer Satisfaction

Fast, high-quality repairs enhance the customer experience and shop reputation.

action steps

Provide comprehensive UV training for all repair sizes. Adjust scheduling for UV efficiency. Standardize quality control across repair sizes. Invest in versatile UV equipment. Update customer service protocols for UV benefits.

Equipment Investment and Maintenance

Invest in UV equipment that is proven to be effective for a wide range of repair sizes, considering long-term benefits.

Customer Communication and Service Enhancement

Update customer service protocols to leverage the quick turnaround and quality finish enabled by versatile UV curing technology.

Technical Training and TDS Compliance

Ensure technicians are well-trained in using UV equipment for both large and small repairs.

Quality Control System Enhancement

Standardize quality control procedures for UV-cured finishes to maintain consistency across different repair sizes.

Workflow and Job Scheduling Optimization

Adjust scheduling practices to take full advantage of UV curing's efficiency for all repair sizes.

Related tasks

Milestone:

20: Preparation Bay Process and Product Use

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Ensure separate bays for different work types

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Ensure a wax and grease remover is used prior to applying body filler

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Ensure the technicians are following the sanding process chart located in each bay for sanding repair areas

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All areas where body filler is used are checked for pinholes and filled before going to paint shop

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All new and repaired parts needing paint work need to be delivered to the paint shop with the vehicle

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Ensure repairs signed off before moving to next stage

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Ensure seat, floor, steering wheel and gear knob protectors being used on every vehicle

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Ensure painters check the job card to confirm what parts require paint work

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Ensure masking for Primer Filler are done efficiently to reduce overspray

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Ensure primer filler areas are kept to minimum size

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Ensure vehicles individually are primed in continual process (no batch)

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Make sure the technician is following primer application process chart

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Ensure Primer Filler areas are degreased immediately prior to application

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Painters should use Transfer efficient or HVLP spray guns

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Ensure correct flash off times are used per TDS sheet

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Primer can be applied by lower skilled technicians

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UV primer used in most repair applications

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Ensure a Wet-on-Wet System is used on new panels

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Utilise the correct flash off times according to product TDS sheets

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Ensure Infra-red curing equipment is available and being used on most jobs

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Ensure the infra-red unit is programmed as per manufacturer direction

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Make sure UV Drying equipment available

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Ensure the UV Equipment suitable for large and small repair areas

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Make sure only dry sanding being done using dry sanding equipment

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Use a guide coat in-between sanding grits

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All rub through areas are recoated with correct products

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