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Production Manager ensures that all car protection is fitted on every vehicle. (Seat, steering wheel, gear selector, handbrake and floor covers)

Make the steps to improve your overall performance.

Why its important to implement

Universal protection prevents shop dirt, technician clothing contamination, and chemical transfer. Avoids costly interior replacement and excessive detailing time while maintaining professional image.

Floor Protection

Dirt and dust from the shop floor is not carried onto the floors by technicians shoes

Production Manager Responsibility

The production manager is in the best position to either fit these items or ensure they are fitted by staff

Seat Protection

Dirt and dust on technicians clothes wont easily transfer to the seats

Chemical Protection

Grease, sealers and glues are less likely to be transferred from the hands and clothing of the body technicians

Replacement Cost Avoidance

When any of the above issues happen in a shop it can cause excessive time in cleaning or worst case a steering wheel, gear knob, seats or floor mats would need to be replaced free of charge

Paint Protection

Paint and sealers are less likely to be transferred from the hands and clothing of the paint technicians

Universal Protection Standard

No matter what condition the vehicle is in when it arrives, seat, steering wheel, gear selector, handbrake and floor covers should be used

Business Impact

Prevents profit loss from interior damage, reduces detailing productivity loss, and maintains customer satisfaction through professional care. Protects reputation and reduces replacement costs.

Profit

If interior parts need to be replaced due to damage the business will lose profit

Productivity

If the detailers have to spend excessive time cleaning chemicals and dirt from seats and trims

Customer Satisfaction

If the body shop has to apologise to the customer for damaging their interior the professional image of the shop is called into question and will leave the customer dissatisfied

Overall Business Impact

Interior protection prevents costly damage and maintains professional reputation. Seat, steering wheel, and floor covers eliminate contamination from shop dirt, technician clothing, and repair materials. This proactive approach avoids expensive interior part replacements, reduces detailing time, and protects customer relationships. Professional interior care demonstrates quality consciousness and prevents reputation damage that could affect long-term customer retention

action steps

Order protection item stock. Production Manager ensures fitting before body shop entry. Technicians maintain protection throughout repair stages. Plastic covering for removed glass/doors.

Performance Monitoring and Enforcement

Strong internal warnings if policy not followed once established

Vehicle Protection Implementation

Other actions that damage or make dirty the car interior, are when parts have been removed and then placed within the vehicle, parts should aways be placed on the pars trolly

Vehicle Protection Implementation

Also, any glass / door removed and then allows the car to be open to the workshop, then these need to be closed with plastic to stop dust entering the vehicle

Vehicle Protection Implementation

Each technician at each stage should ensure that the protection items are still in place as the vehicle travels through the repair stages

Vehicle Protection Implementation

Production Manager must ensure vehicle protection is fitted to all vehicles prior to them entering the body shop

Inventory and Supply Management

The business should order stock of all vehicle protection items

Related tasks

Milestone:

03: Streamlining Vehicle Prep Work

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The estimator carries out vehicle mapping before the vehicle enters the workshop

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Ensure a file is created either in the BMS or on a hardcopy with the relevant information

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Ensure job cards are printed and prepared for the technicians and placed on the vehicles

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Ensure Vehicle Manufacturer repair methods placed with the vehicle job card. If the vehicle Electric or Hybrid the relevant instructions are highlighted to the technicians

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Production manager makes sure all vehicles are washed before entering the workshop

caucasian-man-is-cleaning-car-parts-before-sprayin-2024-12-22-23-18-08-utc.jpg

Production Manager ensures that all car protection is fitted on every vehicle. (Seat, steering wheel, gear selector, handbrake and floor covers)

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Ensure vehicles are checked for "mapping" to indicate actual repairs before entering workshop

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Production Manager makes sure a detailed job card; repair method and all relevant documents are with the vehicle before work has started

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Job cards checked to ensure all parts received according to estimate before booking vehicle for repair

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Third party tasks listed on job sheet and/or written on vehicle windscreen

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Seat, floor, steering wheel and gear knob protectors need to be used on every vehicle

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Ensure the vehicle body and ADAS mounting measurements are checked as per Vehicle Manufacturer requirements prior to carrying out work and saved in the BMS job file

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Vehicle structural body measurements need to be checked after the repair and recorded in the BMS job file

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