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Ensure vehicles are checked for "mapping" to indicate actual repairs before entering workshop

Make the steps to improve your overall performance.

Why its important to implement

Color-coded damage mapping clarifies job instructions, prevents unpaid repairs, and reduces technician confusion. Windscreen information and sublet tracking improve communication and prevent forgotten items.

Color-Coded Mapping System

By using different coloured non-permanent marker pens the estimator can for example use red to mark up where existing damage is, green for what needs to be done and instructions on how far to blend or items to left on the vehicle as they may not have been approved by the work provider

Sublet and Promise Tracking

Also sublet and promised items need to be placed on the windscreen as well, so there not forgotten

Job Instruction Clarity

When the vehicle arrives at the body shop the estimator should go out to the vehicle and begin mapping the damage (after the prewash). This process makes all job instruction clear to the technicians

Windscreen Information System

Information should be written on the windscreen showing the job number, date in, date out, insurance company, other instructions. Vehicle mapping visualises the job card in a better way than any other

Detailed Written Instructions

He should write instructions if needed as the more information for the technicians the less chance they will repair something for free or repair the wrong parts

Business Impact

Protects profit margins from unpaid work, improves productivity by eliminating office consultations, reduces administrative work, and ensures accurate repair scope understanding.

Profit

Damage that is repaired in addition the agreed estimate will not be paid for by work providers

Overall, Body and Paint Shop Productivity

Vehicle mapping will clarify exactly what needs to be done on the vehicle reducing time wasted by the technicians walking to the office to ask what needs to be repaired or any other detailed instructions in addition to the job card

Additional Administration Work

During the process of VDA there may be specific instructions and agreements that can be shared using vehicle mapping that will reduce the number of time the VDA needs to go back forth with technicians

Overall Business Impact

Vehicle mapping creates clear visual instructions that prevent unpaid additional repairs and reduce technician confusion. Color-coded damage marking, windscreen information, and detailed instructions eliminate time waste from office consultations and administrative back-and-forth. This system protects profit margins, improves productivity, and ensures technicians understand exact repair scope, reducing errors and maintaining work provider relationships

action steps

Train VDAs in mapping process. Implement color-coded system for all jobs. Production Manager ensures mapping completion before workshop entry. Regular compliance monitoring.

Performance Monitoring and Enforcement

Regularly check that this is being carried out for every job, strong internal warnings if policy not followed once established

Production Management Oversight

The production manager should ensure that all vehicles are mapped before they enter the production area

Staff Training and Process Implementation

Once trained the shop should implement this process for all jobs

Staff Training and Process Implementation

VDA's should be trained how to carry out this process

Related tasks

Milestone:

03: Streamlining Vehicle Prep Work

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The estimator carries out vehicle mapping before the vehicle enters the workshop

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Ensure a file is created either in the BMS or on a hardcopy with the relevant information

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Ensure job cards are printed and prepared for the technicians and placed on the vehicles

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Ensure Vehicle Manufacturer repair methods placed with the vehicle job card. If the vehicle Electric or Hybrid the relevant instructions are highlighted to the technicians

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Production manager makes sure all vehicles are washed before entering the workshop

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Production Manager ensures that all car protection is fitted on every vehicle. (Seat, steering wheel, gear selector, handbrake and floor covers)

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Ensure vehicles are checked for "mapping" to indicate actual repairs before entering workshop

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Production Manager makes sure a detailed job card; repair method and all relevant documents are with the vehicle before work has started

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Job cards checked to ensure all parts received according to estimate before booking vehicle for repair

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Third party tasks listed on job sheet and/or written on vehicle windscreen

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Seat, floor, steering wheel and gear knob protectors need to be used on every vehicle

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Ensure the vehicle body and ADAS mounting measurements are checked as per Vehicle Manufacturer requirements prior to carrying out work and saved in the BMS job file

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Vehicle structural body measurements need to be checked after the repair and recorded in the BMS job file

RETURN TO PROJECT
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