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Ensure the vehicle body and ADAS mounting measurements are checked as per Vehicle Manufacturer requirements prior to carrying out work and saved in the BMS job file

Make the steps to improve your overall performance.

Why its important to implement

Ensures safety compliance, quality assurance, regulatory compliance, optimal ADAS performance, customer satisfaction, data integrity, traceability, and continuous improvement opportunities.

Quality Assurance

Following the manufacturer's requirements for vehicle body and ADAS mounting measurements helps ensure that repairs are performed to the highest standards. Accurate measurements and proper alignment contribute to the quality and longevity of repairs, reducing the likelihood of issues or failures in the future

Data Integrity and Traceability

Saving vehicle body and ADAS mounting measurements in the BMS job file ensures data integrity and traceability throughout the repair process. It provides a record of the measurements taken, the alignment procedures performed, and any adjustments made

Regulatory Compliance

Adhering to manufacturer requirements for vehicle body and ADAS mounting measurements may be necessary to comply with safety regulations and industry standards. Failure to meet these requirements could result in non-compliance, potential legal liabilities, or safety recalls

Customer Satisfaction

Customers expect their vehicles to be repaired correctly and safely, especially when it comes to safety-critical components like ADAS. Providing documented evidence of adherence to manufacturer requirements instils confidence in customers regarding the quality and reliability of the repair

Optimal Performance

Properly aligned ADAS components function optimally, providing accurate and reliable assistance to the driver. Misaligned components may lead to inaccuracies or malfunctions in ADAS systems, compromising vehicle safety and performance

Safety Compliance

Ensuring that vehicle body and ADAS mounting measurements meet the manufacturer's requirements helps maintain the structural integrity of the vehicle. Proper alignment and mounting of ADAS components are crucial for their functionality and effectiveness in providing safety features such as collision avoidance and lane departure warning systems

Continuous Improvement

Analysing vehicle body and ADAS mounting measurements saved in the BMS job file can help identify trends or recurring issues in repair processes. This information can be used to implement corrective actions, improve procedures, and enhance overall efficiency and effectiveness

Business Impact

Investment in training and equipment offset by reduced comebacks and warranty claims. Short-term measurement time becomes long-term efficiency gain. Enhanced customer confidence in advanced vehicle technology capabilities.

Parts Department

Increased demand for precision measurement tools or equipment required for checking vehicle body and ADAS mounting measurements may lead to additional procurement needs. Collaboration with suppliers to ensure availability of specialized parts or components needed for alignment adjustments based on measurement results

Training Department

Development of training programs or resources focused on teaching technicians how to accurately measure and adjust vehicle body and ADAS mounting measurements according to manufacturer requirements. Ongoing training to keep technicians updated on new procedures or technologies related to vehicle alignment and ADAS calibration

Profit

Initially, implementing procedures to check and document vehicle body and ADAS mounting measurements may require investment in training, equipment, and additional time for measurement processes. However, accurate alignment and calibration of ADAS components contribute to the quality and reliability of repairs, reducing the likelihood of comebacks or warranty claims, ultimately leading to higher profits

Throughput

Initially, the time required for technicians to check and document vehicle body and ADAS mounting measurements may slightly impact throughput. However, ensuring proper alignment and calibration during the repair process reduces the risk of errors or rework, ultimately enhancing throughput by minimizing delays and maximizing efficiency

Key to Key

Initially, key-to-key times may be affected by the additional time needed for measurement processes and any necessary adjustments. However, accurate measurement and alignment procedures help prevent delays or issues during repairs, leading to smoother processes and shorter key-to-key times over time

Idle Time

Technicians may experience increased idle time if they are waiting for specialized equipment or support from other departments to perform vehicle body and ADAS mounting measurements. Effective coordination between departments and proactive planning can help minimize idle time by ensuring timely availability of resources and support

Customer Satisfaction

Implementing procedures to check and document vehicle body and ADAS mounting measurements demonstrates a commitment to quality and safety in repairs. Accurate alignment and calibration of ADAS components contribute to enhanced vehicle performance and safety, leading to greater customer satisfaction and confidence in the repair shop's services

action steps

Provide comprehensive ADAS measurement training and invest in quality equipment. Optimize workflow processes and implement standardized procedures and checklists for accuracy.

Process Standardization

Implement standardized procedures and checklists to guide technicians through the measurement and alignment process, reducing the risk of errors and improving efficiency

Workflow Optimization

Optimize workflow processes to minimize the time required for measurement procedures, ensuring that they are integrated seamlessly into the repair process

Equipment and Supplies Purchase

Equip technicians with the necessary tools and equipment for measuring and adjusting vehicle body and ADAS mounting alignments, investing in quality equipment to ensure accuracy and reliability

Technical Training

Provide comprehensive training programs for technicians on vehicle body and ADAS mounting measurement procedures, ensuring they understand and can accurately perform these tasks

Related tasks

Milestone:

03: Streamlining Vehicle Prep Work

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The estimator carries out vehicle mapping before the vehicle enters the workshop

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Ensure a file is created either in the BMS or on a hardcopy with the relevant information

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Ensure job cards are printed and prepared for the technicians and placed on the vehicles

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Ensure Vehicle Manufacturer repair methods placed with the vehicle job card. If the vehicle Electric or Hybrid the relevant instructions are highlighted to the technicians

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Production manager makes sure all vehicles are washed before entering the workshop

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Production Manager ensures that all car protection is fitted on every vehicle. (Seat, steering wheel, gear selector, handbrake and floor covers)

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Ensure vehicles are checked for "mapping" to indicate actual repairs before entering workshop

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Production Manager makes sure a detailed job card; repair method and all relevant documents are with the vehicle before work has started

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Job cards checked to ensure all parts received according to estimate before booking vehicle for repair

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Third party tasks listed on job sheet and/or written on vehicle windscreen

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Seat, floor, steering wheel and gear knob protectors need to be used on every vehicle

caucasian-man-is-cleaning-car-parts-before-sprayin-2024-12-22-23-18-08-utc.jpg

Ensure the vehicle body and ADAS mounting measurements are checked as per Vehicle Manufacturer requirements prior to carrying out work and saved in the BMS job file

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Vehicle structural body measurements need to be checked after the repair and recorded in the BMS job file

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